Tearing apart a multi-battery charger

What do you do with a device that’s absent promised flexibility and is finicky and definitely not “mint”-y? You demand money back from the seller, then tear it apart to satisfy your curiosity! The post Tearing apart a multi-battery charger appeared first on EDN.

Tearing apart a multi-battery charger
Why the Hen Does Not Have Teeth Story Book

WHY THE HEN DOES NOT HAVE TEETH STORY BOOK

It’s an amazing story, composed out of imagination and rich with lessons. You’ll learn how to be morally upright, avoid immoral things, and understand how words can make or destroy peace and harmony.

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Why the Hen Does Not Have Teeth Story Book

WHY THE HEN DOES NOT HAVE TEETH STORY BOOK

It’s an amazing story, composed out of imagination and rich with lessons. You’ll learn how to be morally upright, avoid immoral things, and understand how words can make or destroy peace and harmony.

Click the image to get your copy!

Why the Hen Does Not Have Teeth Story Book

WHY THE HEN DOES NOT HAVE TEETH STORY BOOK

It’s an amazing story, composed out of imagination and rich with lessons. You’ll learn how to be morally upright, avoid immoral things, and understand how words can make or destroy peace and harmony.

Click the image to get your copy!

As regular readers may recall, I’m fond of acquiring gear from the “Warehouse” (now renamed as “Resale”) area of Amazon’s website, particularly when it’s temporary-promotion marked down even lower than the normal discounted-vs-new prices. The acquisitions don’t always pan out, but the success rate is sufficient (as are the discounts) to keep me coming back for more.

Today’s product showcase was a mixed-results outcome, which I’ve decided to tear down to maximize my ROI (assuaging my curiosity in the process). Last October, I picked up EBL’s 8-bay charger with eight included NiMH batteries (four AA and four AAA), $24.99 new, for $17.22 (post-20%-off promo discount) in claimed “mint” condition:

The price tag was the primary temptation; that said, the added inclusion of two USB-A power ports was a nice feature set bonus that I hadn’t encountered with other multi-bay chargers. And Amazon also claimed that this Warehouse-sourced device was the second-generation EBL model that supported per-bay charging flexibility.

Not exactly (or even remotely) as-advertised

When it arrived, however, while the device itself was in solid cosmetic condition, its packaging, as-usual accompanied by a 0.75″ (19.1 mm) diameter U.S. penny in the following photos for size comparison purposes, definitely wasn’t “mint”:

and the contents (including the quick start guide, which I’ve scanned for your educational convenience) were also quite jumbled:

(I belatedly realized, by the way, that I’d forgotten one piece of paper, the also-scanned user manual, in the previous box-contents overview photo)

Not to mention the fact that the charger ended up being the first-generation model, not the second-gen successor, thereby requiring that both bays of each two-bay pair be populated (also with the same battery technology—Ni-MH or Ni-Cd—and size/capacity) to successfully kick off the charging process. When I grumbled, Amazon offered $4.49 in partial-refund compensation, which I begrudgingly accepted, rationalizing that the eight included batteries were still fine and the charger seemed to function fine for what it truly was. Only later did I realize that the charger was actually extremely finicky, rejecting batteries that other chargers accepted complaint-free:

Turning lemons into lemonade

And like I said before, I’d always been curious to look inside one of these things. So, I decided to pull it out of active service and sacrifice it to the teardown knife instead. Here’s our patient:

Note how both sides’ contact arrangements support both AA and AAA battery sizes:

Onward. Top:

Bottom:

Left and right sides:

And back, also including a label closeup:

Before continuing, here are both ends of the AC cord that powers the charger:

When at first you don’t succeed, muscle your way in

And now it’s time to dive inside. No visible (or even initially invisible) screws to speak of:

So, I resorted to “elbow grease”. The device didn’t give up its internal secrets easily (an understandable reality, given that its target customers are largely-tech-unsavvy consumers, and it has high-voltage AC running around inside it), but it eventually succumbed to my colorful language-augmented efforts:

Mission (finally) accomplished:

Some side (left, then right, at least when the device is upright…remember that right now it’s upside-down) shots of newly exposed circuit glimpses before proceeding:

Close only counts in horseshoes and…

And now let’s get that PCB outta there. At first glance, I saw only three screws holding it in place:

Uhhhh…nope, not yet:

Oh wait, there’s another one, albeit when removed, still delivering no dissection luck:

A bit more blue-streak phrasing…one more peek at the PCB, this time with readers…and…

That’s five minutes of my life I’m never gonna get back:

Upside: the PCB topside’s now exposed to view, too. Note, first off, the four multicolor LEDs (one per pair of charging bays) running along the left edge:

Binary deficiency

I was admittedly surprised, albeit not so much in retrospect, at just how “analog” everything was. I’d expect a higher percentage of “digital” circuitry were I to take apart my much more expensive La Crosse Technology BC-9009 AlphaPower charger (I’m not going to, to be clear):

 

Specifically, among other things, I was initially expecting to see a dedicated USB controller IC, which I regularly find in other USB-inclusive devices…until I realized that these USB-A ports had no data-related functions, only power-associated ones, and not even PD-enhanced. Duh on me:

Flipping the PCB back over once again revealed the unsurprising presence of a hefty ground plane and other thick traces. The upper right quadrant (upper left when not upside-down):

handles AC to DC conversion (along with the transformer and other stuff already seen on the other side); the two dominant ICs there are labeled (left to right):

CRE6536
2126KD
(seemingly an AC-DC power management IC from China-based CRE Semiconductor)

and:

ABS210
(which appears to be a single-phase bridge rectifier diode)

 while the upper left area, routing the generated DC to the USB ports on the PCB’s other side (among other things), is landscape-dominated by an even larger SS54 diode.

Further down is more circuitry, including a long, skinny IC PCB-marked as U2 but whose topside markings are illegible (if they even ever existed in the first place):

I’ll close out with some side-view shots. Top:

Right:

Bottom:

And left:

And I’ll wrap up with a teaser photo of another, smaller, but no less finicky battery charger that I’ve also taken apart, but, due to this piece as-is ending up longer-than-expected (what else is new?), I have decided to instead save for another dedicated teardown writeup for another day:

With that, I’ll turn it over to you, dear readers, for your thoughts in the comments!

Brian Dipert is the Editor-in-Chief of the Edge AI and Vision Alliance, and a Senior Analyst at BDTI and Editor-in-Chief of InsideDSP, the company’s online newsletter.

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The post Tearing apart a multi-battery charger appeared first on EDN.

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